Tailored to the situation
Line design and integrated support
We listen to on-site challenges and provide integrated support from conceptualization to design, manufacturing, launch, and maintenance.
We will construct the optimal production line by considering the entire process, including supply, transportation, assembly, and inspection.
Flexible response to integration with existing equipment and process improvement.
Achieve increased productivity, reduced labor, and stable quality.
Like this
Do you have any concerns?
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Labor-intensive
Supply, transport, and setup changes are done manually, incurring labor costs and personnel expenses.
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The process is fragmented.
The work is divided by device, and the efficiency of the entire line is not improving.
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I want to increase production capacity.
Production cannot keep up with demand, and we cannot increase production.
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It's difficult to integrate with existing equipment.
Each product uses a different device, which makes switching and operation cumbersome.
We'll solve your problem.
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Conventional testing
Manual supply of workpieces from the previous process
Positioning and setup changes are required for each variety.
Processing time varies due to manual labor by workers.
The work is fragmented by process, and the flow is not optimized.
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After introduction
Automate work supply, transfer, and discharge
Automate product changeovers and reduce setup times
Achieve continuous operation at a stable tact.
Streamline operations and achieve a smooth production line.
Here are some case studies
01 | Full custom design of inspection jigs compatible with various substrates
| Customer Challenges | The substrate or product is complex, and inspection cannot be automated. |
|---|---|
| Our solution | We developed a fully custom design tailored to the customer's specifications, enabling compatibility with diverse circuit boards. Additionally, multi-product support is possible by replacing the probe board. |
02 | Reduce work setup time with dedicated jigs
| Customer Challenges | I want to reduce the time it takes for workpiece changes and setups. |
|---|---|
| Our solution | We have implemented a cam mechanism, etc., to enable both fixing and connector insertion/removal in a single stroke. |
03 | Reduce costs by adding new functionality to existing equipment
| Customer Challenges | I want to add functionality to existing equipment while keeping costs down. |
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| Our solution | We achieved short-term, low-cost feature additions through a renovation proposal that leverages existing equipment and integrated mechanical, electrical, and software support. |
04 | Providing an interface to connect different devices
| Customer Challenges | We can handle special conditions that are difficult for specialized manufacturers, and we have achieved communication with preceding and succeeding processes as well as line integration. We can also accommodate system construction that incorporates external equipment. |
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| Our solution | While utilizing existing equipment, we handled the mechanical, electrical, and software aspects in an integrated manner. Our technology enables automatic judgment using sensors and cameras, and we added this functionality in a short period. |
Daioh Electric's core technologies
Mechatronics design
Various conveying equipment, loaders/unloaders
Various shipping inspection machines
Image inspection equipment
Aging device
Laser marking machine
Balun transformer, etc.
Jig design
In-circuit test fixture
Fixture with connector insertion/removal function
Our service process
For custom test equipment
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Inquiries and Specification Hearing
We will hear about the target processes and issues (manual work, takt time, layout, etc.) and organize the direction of automation.
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Proposal and Estimate
Proposal for a line concept based on the overall project flow.
We will present the costs and schedule along with the equipment configuration and layout. -
Detailed design
Designs conveying mechanisms, control systems, and safety measures, and conceives optimal line configurations, including integration with existing equipment.
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Production and Verification
Manufacture and develop controls for equipment, and conduct in-house operational checks and adjustments. Perform verification for stable operation.
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Delivery and setup support
We will perform on-site installation and startup, and handle overall line adjustments to support a smooth operational start.
