Comprehensive support from concept to launch
We handle everything from system conceptualization to design, manufacturing, and startup.
By having a single engineer take charge of the entire project, we prevent miscommunications and rework.
We ensure smooth implementation and the creation of satisfactory equipment by prioritizing ease of use on-site and flexibly responding to detailed requests.
We can handle the design of the entire system, including transport and upstream/downstream processes, not just the inspection equipment itself.
Like this
Do you have any concerns?
-
Increase in man-hours and costs
The inspection process is manual, time-consuming, and labor-intensive.
-
Quality variation
Inspection standards and procedures differ for each worker, leading to inconsistent results.
-
Data management burden
Recording and aggregating measurement results are done manually, leading to mistakes and omissions.
-
Inefficiency in equipment and processes
Each product uses a different device, which makes switching and operation cumbersome.
We'll solve your problem.
-
Conventional testing
Manual operation and condition setting of measuring instruments
Manually connect to the inspection target
Variations and misrecognitions due to visual inspection and manual judgment
Recording and managing measurement results is also done manually.
-
After introduction
Automatically control measuring instruments and automatically perform inspections
Automate connection and switching with jigs
Automatic acquisition, judgment, and calculation processing of measured values
Automatic recording of measurement results and data management
Here are some case studies
01 | Board inspection system that balances multi-variety compatibility and cost reduction
| Customer Challenges | We want to handle a wide variety of products while keeping equipment costs down. |
|---|---|
| Our solution | Standardize components other than probe jigs by utilizing relay boxes. We have built an inspection system that can handle different PCBs with only jig changes. |
02 | Integrating the jig and control box for space-saving.
| Customer Challenges | The existing jig has a separate control box, requiring a large installation space. |
|---|---|
| Our solution | By integrating the jig and control box, we have achieved space saving and reduced wiring. |
03 | Ensuring Visibility and Supporting Special Power Supplies
| Customer Challenges | Ensure visibility of the remote control screen while also requiring battery power and rear QR code reading. |
|---|---|
| Our solution | Achieved special power supply through ingenuity in jig shape, development of dummy batteries, and making them detachable. Enabled QR code reading when the jig is attached. |
04 | Board inspection system that balances multi-variety support and cost reduction
| Customer Challenges | Manually adjusting the volume on the circuit board while visually monitoring a voltmeter. |
|---|---|
| Our solution | By controlling the motor and measuring instrument with a PC, we have made it possible to rotate the volume while measuring voltage and adjust it to the specified voltage. |
Daioh Electric's core technologies
Electric circuit
High-precision power supply technology
High-speed/high-precision amplifier, measurement technology
Motor control technology
High-speed memory access technology
Software design
In-circuit test design
PC application software (GUI, communication control, instrument control)
PLC control, robot control, motor control
FPGA Design, Microcontroller Design
Measurable Technologies
-
Electricity
Current/Voltage, Frequency, Pulse (Width/Height)
-
Physical quantity
Resistance
-
Optics
LCD display, brightness (image sensor)
-
Vision
LED Lighting/Color (Illuminance Sensor)
-
Signal processing
A/D conversion
-
Control signal
Status inspection/operation check
-
Communication
Wireless
Wired Communications (WiFi, Bluetooth, CAN, etc.) -
Audio
Volume and abnormal sound inspection
Our service process
For custom test equipment
-
Inquiry/Specification Hearing
We will confirm the inspection target and inspection details (accuracy, tact, inspection items, etc.) and consider the optimal inspection method.
-
Proposal and Estimate
We will propose an inspection configuration, measurement method, and system configuration, and provide pricing and a schedule.
-
Detailed design
Specify inspection requirements, and determine measurement methods, judgment logic, jig design, etc. We will design a system that enables stable inspection.
-
Production and Verification
We manufacture the equipment and develop the software, then perform verification and evaluation using the actual device. We confirm precision and reproducibility.
-
Delivery and setup support
After equipment delivery, on-site startup and adjustment will be performed.
We will support you until the start of operations.
